Capabilities

Manufacturing Services in Pennsylvania

Resourceful manufacturing services can enhance operational efficiency, decrease expenses and promote innovation. They optimize resource usage, adding flexibility to the production scale and boosting production quality. Outsourcing production to a trustworthy, reliable manufacturing partner allows original equipment manufacturers to focus on core competencies like design and innovation.

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Manufacturing Services We Offer

PBZ offers various manufacturing services in Pennsylvania, combining state-of-the-art technologies with years of experience and know-how to ensure accuracy and make your designs a reality. Some of these services include:

We’ll give your project our complete attention, maintaining our focus on the details from form to finish. Trust our experienced staff to carefully craft each part to your project’s specifications. 

Metal fabrication is a generic term that refers to shaping various metals into distinct components through different methods. Projects often require machine processing for proper manufacturing from start to finish. Whether you need an entirely new piece or a specialized accessory or part, you’ll benefit from partnering with PBZ Manufacturing, a one-stop shop that provides comprehensive capabilities to meet any request. Typical metals used in fabrication include stainless steel, carbon steel, copper and aluminum.

Whether you need 2D flat laser cutting or 3D tube laser cutting, we maintain the equipment to complete either task. Offering improved efficiency over band saws and torching, these machines provide precise accuracy when cutting tubes, sheet metal and other materials in square or round formats with the following cutting services.

  • Plasma cutting: Our team also uses CNC plasma cutting with a Hypertherm XPR 300 power source and an optional water mist feature that eliminates edge burns on stainless steel and aluminum products. Using this service gives you access to our CAD design and high-quality cutting capabilities with a quick turnaround time.
  • 2D flat laser cutting:  Our flat laser services use a PBZ 3D tube laser offering benefits like .005-inch accuracy on most products, the ability to scale up on operations, extensive finishing to suit your project needs and consistency you can rely on.
  • 3D tube laser cutting: 3D tube laser cutting is the answer to lower lead times while maintaining cutting quality. It delivers consistency from the first to the 100th cut and accuracy within .005 inches on most steel products.

PBZ offers custom tube bending services, including compression and mandrel bending, spiral, rotary draw, roll and push bending. Forming pipes at unique angles requires a well-calibrated machine capable of operating under a range of capabilities. Using a Horn Machines CNC Tube Bender, we meet draw and roll bend up to 2 and three-eighths-inches round tubing and 2-inch square tubing.

Part of our one-stop approach to resourceful manufacturing is offering welding services that support your project’s specifications.

  • MIG and TIG welding: We offer MIG and TIG welding. MIG is fast and efficient, making it an excellent choice for large-scale productions, whereas TIG is slower and works with great precision on intricate projects.
  • Robotic welding: Using a 48-by-90-inch live table platform, our robotic welding machines can assemble and create pieces up to 1,000 pounds. We also offer stacked dime and weaving services and the ability to adjust the weld to fit your project’s needs.

PBZ uses advanced metal forming and pressing tools to bend plate and sheet materials to your specifications. We form specific designs by feeding sheet metal through a 235-ton AccurPress Brake with a CNC back gauge. Using several different dies and punches, we work on various metals, such as stainless steel and aluminum.

What Are Some Unique Services We Offer?

In addition to the above services, PBZ Manufacturing can also cater to various needs, further streamlining your supply chain.

  • CNC machining: Computer numerical control can produce intricate parts, constructing them from digital models. It is highly precise and can easily replicate complex components.
  • Custom machining: We use CNC centers to create sophisticated components, helping you save on costs for sourcing rare parts from suppliers.
  • E-Coating: Using electrocoating, we paint your electrically conductive parts for corrosion protection, ensuring their durability.
  • Galvanizing: We use a hot-dip galvanizing process to prolong steel components’ life by creating a higher resistance to corrosion.
  • Zinc plating: Zinc-plated components have a smooth, clean finish that protects them against oxidation. It comes at a lower price point and is environmentally friendly.
  • Anodizing: Enhance the durability, life span and aesthetics of components with this metal treatment process without sacrificing secondary processes like sealing and coloring.

Trust PBZ Manufacturing for Contract Manufacturing Services in Pennsylvania

Since 1947, PBZ has used our resources to fulfill the specifications of a diverse client base. You receive personalized attention to your project’s unique needs by partnering with our quality-driven Pennsylvania team. We work closely with you to meet your needs, including 2D and 3D modeling, finishing, functional prototyping and assembly and value-added services.

We set ourselves apart from other contract manufacturing companies by conducting nearly every aspect of custom metal fabrication in-house at our facility in Lititz. These capabilities allow us to remove cumbersome layers from a significant length of your supply chain. Ultimately, you’ll benefit from improved efficiency, reductions in potential costs and quicker total manufacturing lead times.

Contact us today to request a free quote or for more information about our manufacturing services in PA.

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